Terex Marine Lighting Light Tower Bedienungsanleitung

1PO Box 3147 • Rock Hill, SC 29732 USA • Phone 803-324-3011Toll Free 800-433-3026 Parts Department Fax 800-633-5534SERIES AL5000LIGHT TOWERCalifornia

10RECOMMENDED ENGINE OIL & FUELKUBOTA D905 DIESEL ENGINEEngine oil should be MIL-L-2104B/MIL-L-2104C or have properties of API designation of CC/S

11MODEL AL5000OPERATING INSTRUCTIONS I M P O R T A N T: READ ALL DIRECTIONS IN MANUAL CAREFULLYBEFORE OPERATING EQUIPMENTWARNING CAUTION DO NOT RAIS

12IV. INSTALL THE FLOODLIGHTS ON THE CROSSBEAMA. Remove the light fixtures from the tower by removing detent pin and rotating the clamp to free thelig

13IV. START THE ENGINE / GENERATOR SETA. CAUTION: Ensure the circuit breakers are turned “OFF”. This prevents the engine from starting underload and

14Operating Procedures (cont’d)F. Pull the vertical locking-pin at the base of the pivot post (the kick-out spring should provide sufficientpressure t

15CRITERIA FOR REPLACEMENT OF WIRE ROPE – TEREX-AMIDA LIGHT TOWERS The wire ropes used to raise and lower the masts on a TEREX-Amida Light Tower are

16NOTES

17Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 19992" SectionTitle:Model:d)e)f)c)b)a)Document:Cable Replacement DiagramAL5000 LIGHT

18NOTES

19PARTS MANUAL

2NOTES

20Model: Page:Title:160110, BatterySpectrum2-2-99Document:Revised:Created:c Amida Industries, Inc. 1999a)b)c) f)e)d)By:AL5000 LIGHT TOWERTrailer Fram

21Spectrum2-2-99Document:Revised:Created:c Amida Industries, Inc. 1999a)b)c) f)e)d)By:AL5000 LIGHT TOWERFuel TankModel: Page:Title:Roadside Return &a

22834211, Leaf Spring(2) 834246, Spring Eye Bushing840376, Lug Nut834227, Outer Bearing834226, Inner Bearing834250, Spindle Nut834228, Grease Cap83425

23Spectrum2-2-99Document:Revised:Created:c Amida Industries, Inc. 1999a)b)c) f)e)d)By:AL5000 LIGHT TOWERCabinet Assy.Model: Page:Title:RackLiterature

24189840, Cabinet Top974680, Plastic Plug684030, Dome Light(4) 796438, Gas Shock(2) 796730Hinge113390Ground Rod(4) 796432Door ShockBracket(2) 189920,D

25Curb Side853296853346Revised:By:Created:1-26-99Spectrumc Amida Industries, Inc. 1999851640853291Front851860853531853531853296Road Side851640Cabinet

26d)e)f)c)b)a)Document:Tower Assy.AL5000 LIGHT TOWERPage:Title:Model:See 3" SectionSee 4" SectionSee 6" Round Tube113080, Coil Cord Sle

27See Sheave & Shim Assembly124540, 4" Tower Section990660, Roll Pin120220, Lock Pin790510, 1/16" Cable(3) 790520, Cable Sleeve990760, &

28Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 1999177830, 1/4" Shimd)e)f)c)b)a)Document:4" Tower Sec./Upr. Sheave & Shim

29Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 1999990470, Lock Washer996230 3/8" Screw1245503" Tower SectionClevis Pin992765(

3TABLE OF CONTENTSReceiving and Set-upSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7Check Out o

30996230, 3/8" BoltSpectrum2-2-99Document:Revised:Created:c Amida Industries, Inc. 1999a)b)c) f)e)d)By:AL5000 LIGHT TOWER2" SectionModel: P

31Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 1999(4) See Fixture Assemblyd)e)f)c)b)a)Document:Tower Crossarm / FixtureAL5000 LIGHT TOW

32Clevis PinBushing179850Sheave188760Sheave188770Cotter Pin990650Grease Fit.794550Model: Page:Title:(2) 992765Spectrum2-2-99Document:Revised:Created:c

33d)e)f)c)b)a)Document:Tower w/ Base Assy.AL5000 LIGHT TOWERPage:Title:Model:Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 1999113040, Cr

34193750, Kick-Out Spring186360, Bumper Pad184510, Spool Sheave120220, Pin Slide Lock124480, Winch Handle740050, Manual Winch111680 Winch SocketRevise

35866010, Air Cleaner866050, Oil Filter866080, V-Belt866110, Radiator741140, Temp. Sender866120, Radiator Cap865223, Electric Fuel Pump866040, GasketM

36866100, Starter732200, Engine839190, Low Oil Press. Sensor836835, End-Kit With Bearing836830, O-Ring836828, Rear BearingTitle:Model:Revised:By:Creat

37(4) 990210, Flat Washer189335, GeneratorMounting Bar(2) 990200Lock Nut630960, GeneratorRevised:By:Created:9-5-97Spectrumc Amida Industries, Inc. 19

38740920, Vibration Mount Assy.(4) 994830, Lockwasher(4) R980175, Flat WasherEngine Block189290, Engine Mounting BracketRadiator Mounting Bracket(4) 9

39Revised:By:Created:9-5-97Spectrumc Amida Industries, Inc. 1997d)e)f)c)b)a)Document:Fuel FilterAL5000 LIGHT TOWERPage:Title:Model:839200, Kubota Fue

4NOTES

40865307, Overflow Tank866120, Radiator CapModel: Page:Title:866110, RadiatorSpectrum9-5-97Document:Revised:Created:c Amida Industries, Inc. 1997a)b)

41683680, Breaker 2P-30A(4) 683870, Breaker 1P-15A189170, Control Box Face853280, Decal684450, T-Lock Receptacle186801, Control Box Top186730, Control

4226301228MH/ MV/ HPS LIGHT FIXTURE112605-STANDARD LIGHT TOWERPage:amidaTEREXc TEREX Light Construction, 2000NOTE:FOR COMPLETE ASSEMBLYORDER PART# 112

43d)e)f)c)b)a)Document:BallastAL5000 LIGHT TOWERPage:Title:Model:Revised:By:Created:2-2-99Spectrumc Amida Industries, Inc. 1999114355, Ballast Box MH

44840120, Coupler, 2"213770, Ring Hitch176335, Plate176336, Spacer840470, Ball, 2"121572, Combo Hitch Ring211410, Ring Hitch for Adj Height8

45001003002004DRAWN BY DATEDRAWING NO.8149PART #OPTION #DWG/ITEM #0LTX0690DESCRIPTIONWINCH, ELEC. 12V DC (STD) AL4000/AL5000BLB2/8/9600100200300416099

46002001DESCRIPTIONPART #DWG/ITEM #DRAWING NO.DATEDRAWN BYOPTION #0LTX0080 STOP TAIL & TURN LIGHT AND LICENSE TAG LIGHT8126 - 0018126 - 002663510

47PLOT 4/30/91DATETOLERANCES UNLESS OTHERWISE SPECIFIED:NONECODE BLACK (BROWN)GREEN (GRN/YEL)WHITE (BLUE)14/3GREENBLACKWHITECOMMON FROM BALLASTHOT FRO

48LAMP COMMONINPUT COMMONINPUT 120VCOMGRNWHITERECEPTACLE5-POLEREDORANGEGREEN GROUND480V24 MFC1WHITEBLACKCOLOR CIRCUITRED LAMP HOTORANGEBL

49450V26uFC1GROUNDLAMP COMMONLAMP HOTINPUT COMMONINPUT 120VGREENORANGEREDWHITEBLACKCOLOR CIRCUIT5-POLERECEPTACLETRANSFORMERX1X2 X3BLACKWHI

5SAFETY PRECAUTIONSThe following symbols in this manual signal potentially dangerous conditions to the operator or equipment.Read this manual carefull

50BACCABACBCAB1234ABCDEAEDCBAEDCBAEDCB#14 GREEN#14 GREEN#14 GREEN#14 GREENRECEPTACLES120V-15AMP#10 REDGRNYELORNBLUEWHITEREDBLKRECEPTACLE BOX AT TOP OF

51FUELSOLENOID+-BATTERY12 VOLTGLOWPLUGSB+HOLDPULLCOMACCBATIGNSTSTSTARTERIGBLHOURHIGHCOOLANTTEMPERATURE(NO)ALTERNATORALTERNATOR FAILURELIGHTPUSH BUTTON

52TEREX Amida Model AL5000Light Tower – General SpecificationsAnd Routine MaintenanceTEREX Amida model AL5000 series light tower provides mobile; trai

53MANUAL WINCHMaintain a light film of automotive-type grease on the pinion, drum gear, and the O.D. of thedrum bearing at all times. Keep the ratche

54MISCELLANEOUS SPECIFICATIONSThe Amida AL5000 light tower is built to NEC standards.FASTENER TORQUE SPECIFICATIONSAll fasteners should be torqued to

55WIND LOADING CHARACTERISTICSAll wind load calculations were performed with the winch at 12 o’clock, the wind coming from thedirection shown with the

56BROKEN CABLE REPLACEMENT PROCEDURE1. PREPARATION1.1 Collapse tower to where mast is retracted, then pivot tower to horizontal position.1.2 Remove th

574.6 Pass the free end of the cable through the sheave slot between the large and middle sections andout of the top of the tower. Pull the cable and

58LIGHT FIXTURE TROUBLESHOOTINGDANGER! Do not open fixtures while light circuit breaker is “ON”. Allow lamp to cool before touching.**TAKE EXTRA PREC

59LIGHT FIXTURE TROUBLESHOOTING (cont’d)SYMPTOM CAUSES CORRECTIVE ACTIONLAMP STARTS Defective Lamp Lamp may glow for extended period of time. Replace

6• Guard Against Battery HazardsLead acid batteries can be dangerous. The sulfuric acid in the battery can cause severe skin and eye burns.The hydrog

60LIGHT FIXTURE TROUBLESHOOTING (cont’d)SYMPTOM CAUSES CORRECTIVE ACTIONSSHORT LAMP Lamp damaged Check for outer bulb cracks. If air enters outer bul

61TRACEABLE NUMBERED WIRING SYSTEM(Using plug in ballasts to troubleshoot)When troubleshooting the preceeding problems, minimize down time by followin

62Rear Bearing Inspection RequirementsLeroy-Somer 6 & 8 kw GeneratorsThe rear bearing on all 6 & 8 kw generators should be inspected every two

63WARRANTY PROCEDUREThe specific language of this warranty will determine TEREX LIGHT CONSTRUCTION's obligation in connectionwith its product. T

64TEREX AmidaP.O. Box 3147Rock Hill, SC 29730MANUFACTURER’S LIMITED WARRANTYTEREX Amida warrants to the original purchaser that goods manufactured by

7• Do Not Touch Hot PartsThe exhaust manifold and tailpipe are very hot. Parts of the engine are also hot. Avoid touching hot parts ofthe engine or

8CHECK OUT ON RECEIPT OF DELIVERY:The tower will be serviced, tested and ready for operation when received except for export unitsand skid mount units

9LIGHT TOWER MODEL CODING SYSTEMIMPORTANTWHEN REQUESTING TECHNICAL HELP AND ORDERING REPLACEMENT PARTS THE MODEL ANDSERIAL NUMBER ARE NECESSARY.REFER